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SemiIntel — Semiconductor Test Intelligence Platform

A portfolio-grade engineering analytics platform for semiconductor test data analysis. Built as a serious internal tooling prototype for yield engineers, product engineers, and test engineers.


Overview

SemiIntel ingests synthetic semiconductor test data, normalizes it into a structured engineering model, computes yield KPIs, visualizes wafer-level behavior, detects anomalies, and generates interactive engineering reports — all in the browser with no backend required.

This is not a generic dashboard. It models realistic semiconductor manufacturing patterns: edge failures, radial gradients, ring defects, quadrant kills, lot-to-lot drift, and bimodal parametric distributions.


Features

Data Engine

  • Synthetic dataset generator using Box-Muller Gaussian sampling
  • Lot-level and wafer-level process shift simulation
  • 4 injected anomaly patterns: ring_defect, quadrant_kill, lot_drift, edge_effect
  • CSV upload with automatic schema detection

Analytics

  • Yield by lot and wafer
  • Fail pareto by bin
  • Parametric summary statistics (mean, sigma, P5–P95, Cpk)
  • Wafer spatial clustering score
  • Top failing tests

Visualizations

  • Wafermap — Canvas-based die grid with bin coloring and die-level tooltips
  • Yield by Lot — Bar chart with min/max error bands
  • Yield Trend — Wafer-index trend line per lot
  • Fail Pareto — Dual-axis bar + cumulative line
  • Parametric Histogram — With LSL/USL spec limits overlaid
  • Lot × Wafer Heatmap — Yield or parameter mean across full dataset
  • Box Plot — Parameter distribution comparison across lots
  • Anomaly Scatter — Yield vs. anomaly score per wafer

Anomaly Detection

  • Z-score outlier detection (configurable threshold)
  • IQR-based outlier detection
  • Wafer-level anomaly scoring: weighted combination of yield deviation, spatial clustering, and parametric extremes
  • Anomaly flags: low_yield, spatial_pattern, param_outlier, ring_defect, quadrant_kill

Engineering Report

  • Yield summary table per lot
  • Process capability (Cpk) table for all 8 parameters
  • Top anomalous wafers ranked by score
  • Rule-based recommendations (centering, defect investigation, spatial pattern alerts)
  • Print / PDF export via browser

Parameters Modeled

Parameter Unit Description
Vth_n V NMOS threshold voltage
Vth_p V PMOS threshold voltage
Idsat_n mA/μm NMOS drive current
Idsat_p mA/μm PMOS drive current
Ioff nA/μm Off-state leakage current
Vdd_min V Minimum operating voltage
Ring_Freq GHz Ring oscillator frequency
Leakage μA Total leakage current

Bin Definitions

Bin Label Description
1 Pass All specs met
2 Vth_Fail Threshold voltage out of spec
3 Idsat_Fail Drive current out of spec
4 Leakage_Fail Leakage current too high
5 Multi_Fail Multiple parametric failures
6 Structural Hard structural failure

Tech Stack

  • Vanilla JS (ES6 modules, no build step)
  • Plotly.js (charts and heatmaps)
  • HTML5 Canvas (wafermap rendering)
  • No backend, no database, no framework

Running Locally

# Any static file server works — ES modules require HTTP, not file://
python -m http.server 4242

# or
npx serve .

Then open http://localhost:4242 in your browser.


Project Structure

semiconductor-platform/
├── index.html
├── css/
│   ├── reset.css
│   ├── theme.css
│   ├── layout.css
│   └── components.css
└── js/
    ├── config.js       # Parameters, bins, thresholds
    ├── store.js        # AppState singleton + event bus
    ├── generator.js    # Synthetic data engine
    ├── analytics.js    # Pure analytics functions
    ├── anomaly.js      # Outlier detection + wafer scoring
    ├── wafermap.js     # Canvas wafermap renderer
    ├── charts.js       # Plotly chart wrappers
    ├── ingest.js       # CSV parser + data loader
    ├── report.js       # Engineering report generator
    ├── ui.js           # DOM management
    └── main.js         # App entry point

About

Semiconductor Test Data Intelligence Platform — synthetic wafer/die analytics, yield analysis, anomaly detection

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