diff --git a/README.md b/README.md index 6883d36..e12da85 100644 --- a/README.md +++ b/README.md @@ -18,6 +18,11 @@ This is the LiveWires analogue synthesiser, a musical instrument with 5 octaves [Click here to find out more](synth/README.md) +## 3D LED Cube + +The LiveWires LED cube, a 3x3x3 grid of LEDs with custom animations. + +[Click here to find out more](led-cube/README.md) ## Release Process diff --git a/led-cube/README.md b/led-cube/README.md new file mode 100644 index 0000000..1d8454a --- /dev/null +++ b/led-cube/README.md @@ -0,0 +1,94 @@ +# LiveWires LED Cube + +## Own an LED cube? Start here! + +Well done for building your LED cube! Here's where you can find all the information about it. + + +## How it works + +The cube has 27 LEDs arranged in a 3×3×3 grid. Rather than wiring each LED individually, they share connections by layer — only one layer is switched on at a time, but they cycle through fast enough (~98 times per second) that all three appear lit at once. + +This cycling is handled by the Pico's PIO hardware, which runs independently in the background so Python doesn't have to worry about the timing. Python's only job is to advance through the animation frames at the right speed and update which LEDs should be on. + +Animations are loaded from `animations.json`. Each animation has a list of frames and a framerate. Pressing the button on GP16 skips to the next animation. + +### Putting your own animations on + +Use our [animation tool](http://livewires.org.uk/led-cube)! You can load the existing animations from the cube using the "Load JSON" button at the bottom. All you need to do is plug the pico in over USB and it'll appear as a removable drive. + +Once you're ready to try your animations on the cube, press "Download JSON" and move the `animations.json` file to the pico. Note, it must be named exactly that, if you've got several copies (e.g. `animations (1).json`) you'll have to rename it on the device. + +### Troubleshooting + +That should be all you need. If you get stuck, feel free to get in touch with a leader, or post an issue here on github. + +If you've bricked your cube by changing something, don't worry, it should be easy to fix. Just download the contents of the "code" folder in github and copy it across to the device. + +## Setting up for the camp? + +This should only need to be done by the leader running the sessions on the camp. This is what needs doing in advance: + +* PCB needs ordering +* Components need kitting +* Pico needs soldering +* Pico needs initial software installing +* Jig needs making + +#### PCB + +At the minute, this is a non-etch project. The PCB is ordered from JLCPCB or a similar service using the gerber files. These can be found in the version's output folder (e.g. [here](led-cube-pcb/releases/lw-led-cube_1.0/lw-led-cube_1.0_Gerbers.zip)). + +These will take a few weeks to arrive so needs doing in plenty of time! + +#### Components + +Components list is in the BOM. For example, the revision 1 BOM can be found at [macropad-rev1/output/macropad-rev1-BOM.ods](led-cube-pcb/releases/lw-led-cube_1.0/full-project-bom_1.0.ods). + +#### Soldering the Pico + +To save money, we're ordering the Pi Pico un-soldered. This means a leader will have to solder the two 20-pin headers to the Pico. They should protrude from the bottom of the Pico (i.e. the side with no components on), so the solder goes on the top of the board (i.e. the side _with_ the components on). + +#### Setting up the Pico + +CircuitPython needs installing on the Pico, and then our code needs copying. The version used for development was 10.2.1, which is [copied into this repo](adafruit-circuitpython-raspberry_pi_pico-en_GB-10.2.1.uf2). + +You should now be able to copy the contents of the [code](code) folder onto the new CIRCUITPY drive. + + +##### 1. Flash CircuitPython + +Hold the **BOOTSEL** button on the Pico, plug it into USB, then release BOOTSEL. +The Pico will appear as a USB drive called **RPI-RP2**. + +Copy the firmware onto that drive: + +``` +adafruit-circuitpython-raspberry_pi_pico-en_GB-10.2.1.uf2 → RPI-RP2 +``` + +The Pico will reboot automatically and reappear as **CIRCUITPY**. + +##### 2. Copy the code + +Copy the contents of the `code/` folder to the root of the CIRCUITPY drive: + +``` +code/ +├── code.py → CIRCUITPY/code.py +├── animations.json → CIRCUITPY/animations.json +└── lib/ + └── adafruit_pioasm.mpy → CIRCUITPY/lib/adafruit_pioasm.mpy +``` + +The Pico will run `code.py` automatically as soon as the files are in place. + + +#### Making a Jig + +Soldering the pico headers to the PCB is much easier for the YP if they can physically join both 20-pin connectors together, the right distance apart. This can be done by attaching the connectors to a Pico before soldering them, but this risks breaking the Pico. So a jig can be made using header pins and a bit of veroboard. + +Use a Pico to copy the exact spacing of the pins. It should look something like this: + +  + diff --git a/led-cube/adafruit-circuitpython-raspberry_pi_pico-en_GB-10.2.1.uf2 b/led-cube/adafruit-circuitpython-raspberry_pi_pico-en_GB-10.2.1.uf2 new file mode 100644 index 0000000..ee6cd98 Binary files /dev/null and b/led-cube/adafruit-circuitpython-raspberry_pi_pico-en_GB-10.2.1.uf2 differ diff --git a/led-cube/code/animations.json b/led-cube/code/animations.json new file mode 100644 index 0000000..3e4ef87 --- /dev/null +++ b/led-cube/code/animations.json @@ -0,0 +1,139 @@ +[ + { + "name": "spinning-around", + "frames": [ + 38347922, + 22063188, + 14708792, + 71705361 + ], + "framerate": 8 + }, + { + "name": "push through each direction", + "frames": [ + 511, + 262143, + 134217727, + 134217727, + 134217727, + 134217727, + 134217216, + 133955584, + 0, + 0, + 0, + 0, + 0, + 0, + 0, + 0, + 117670336, + 132378104, + 134217727, + 134217727, + 134217727, + 134217727, + 16547391, + 1838599, + 0, + 0, + 0, + 0, + 0, + 0, + 0, + 0, + 76695844, + 114923958, + 134217727, + 134217727, + 134217727, + 134217727, + 57521883, + 19173961, + 0, + 0, + 0, + 0, + 0, + 0, + 0, + 0 + ], + "framerate": 15 + }, + { + "name": "one by one", + "frames": [ + 67108864, + 100663296, + 117440512, + 119537664, + 123731968, + 132120576, + 133169152, + 133693440, + 133955584, + 133956096, + 133957120, + 133959168, + 133975552, + 133983744, + 133987840, + 134020608, + 134086144, + 134217216, + 134217472, + 134217600, + 134217664, + 134217672, + 134217688, + 134217720, + 134217724, + 134217726, + 134217727, + 134217727, + 133169151, + 132644863, + 132382719, + 130285567, + 126091263, + 117702655, + 50593791, + 17039359, + 262143, + 229375, + 163839, + 32767, + 16383, + 8191, + 4095, + 3583, + 2559, + 511, + 507, + 505, + 504, + 496, + 480, + 448, + 192, + 64, + 0, + 0, + 0, + 0, + 0 + ], + "framerate": 5 + }, + { + "name": "every-other", + "frames": [ + 44739242, + 89478485 + ], + "framerate": 2 + } +] \ No newline at end of file diff --git a/led-cube/code/boot.py b/led-cube/code/boot.py new file mode 100644 index 0000000..b6d37cd --- /dev/null +++ b/led-cube/code/boot.py @@ -0,0 +1,3 @@ +import supervisor +supervisor.runtime.autoreload = False +print(f"{supervisor.runtime.autoreload=}") diff --git a/led-cube/code/code.py b/led-cube/code/code.py new file mode 100644 index 0000000..2346f72 --- /dev/null +++ b/led-cube/code/code.py @@ -0,0 +1,152 @@ +import array +import board +import digitalio +import json +import time + +import adafruit_pioasm +import rp2pio + +################################################ +# PIO program — runs at 10 kHz (1 cycle = 0.1 ms) +# Per-layer cycle: pull word → drive pins for 30 cycles (3 ms) → clear pins +# Full 3-layer mux cycle ≈ 102 cycles = 10.2 ms → ~98 Hz refresh +# +# Word format fed by DMA: +# bits 0-8 → cathode states (maps to GP4-GP12 via out pins) +# bits 9-11 → anode enable (GP13=layer0, GP14=layer1, GP15=layer2) +################################################ + +PIO_FREQ = 10_000 + +led_mux_asm = adafruit_pioasm.assemble(""" +.program led_mux +.wrap_target + pull block ; wait for layer word (DMA keeps FIFO full) + out pins, 12 ; drive cathodes (bits 0-8) + anode (bit 9-11) + nop [29] ; hold for 30 cycles = 3 ms + mov osr, null ; load zero into OSR + out pins, 12 ; clear all 12 LED pins +.wrap +""") + + +def frame_to_buf(frame, buf): + """Expand a 27-bit packed frame into 3 PIO output words in-place.""" + for layer in range(3): + cathodes = (frame >> (layer * 9)) & 0x1FF + buf[layer] = cathodes | (1 << (layer + 9)) + + +class AnimPlayer: + def __init__(self, buf): + self.buf = buf + self.anim = None + self.frame_num = 0 + self.frame_start_time = time.monotonic() + self.frame_time_s = 0.1 + self.num_frames = 0 + + def load_frames(self, frames): + self.anim = frames + self.frame_num = 0 + self.num_frames = len(frames) + frame_to_buf(frames[0], self.buf) + + def set_framerate(self, framerate): + self.frame_time_s = 1.0 / framerate + + def tick(self): + if time.monotonic() - self.frame_start_time >= self.frame_time_s: + self.frame_num = (self.frame_num + 1) % self.num_frames + self.frame_start_time = time.monotonic() + frame_to_buf(self.anim[self.frame_num], self.buf) + + +################################################ +# PIO STATE MACHINE — takes over GP4-GP15 +################################################ + +sm = rp2pio.StateMachine( + led_mux_asm, + frequency=PIO_FREQ, + first_out_pin=board.GP4, + out_pin_count=12, + out_shift_right=True, + auto_pull=False, +) + +################################################ +# BUTTON — stays as regular digitalio on GP16 +################################################ + +button = digitalio.DigitalInOut(board.GP16) +button.direction = digitalio.Direction.INPUT +button.pull = digitalio.Pull.UP + +DEBOUNCE_S = 0.2 + +################################################ +# LOAD ANIMATIONS +################################################ + +try: + with open("animations.json", "r") as f: + animations = json.load(f) +except (OSError, ValueError): + animations = [ + { + "name": "push through each direction", + "frames": [0x00001FF, 0x003FFFF, 0x7FFFFFF, 0x7FFFFFF, 0x7FFFFFF, 0x7FFFFFF, 0x7FFFE00, 0x7FC0000, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0, + 0x70381C0, 0x7E3F1F8, 0x7FFFFFF, 0x7FFFFFF, 0x7FFFFFF, 0x7FFFFFF, 0x0FC7E3F, 0x01C0E07, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0, + 0x4924924, 0x6DB6DB6, 0x7FFFFFF, 0x7FFFFFF, 0x7FFFFFF, 0x7FFFFFF, 0x36DB6DB, 0x1249249, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0, 0x0], + "framerate": 15, + }, + { + "name": "every-other", + "frames": [0xAAAAAAA, 0x5555555], + "framerate": 2, + }, + { + "name": "spinning-around", + "frames": [0x2492492, 0x150A854, 0x0E07038, 0x4462311], + "framerate": 8, + }, + ] + +################################################ +# START — DMA loops frame_buf into PIO indefinitely +################################################ + +frame_buf = array.array('L', [0, 0, 0]) +sm.background_write(loop=frame_buf) + +next_anim = False +last_press_s = 0.0 +prev_button = True + +player = AnimPlayer(frame_buf) + +animation_index = 0 +player.load_frames(animations[animation_index]["frames"]) +player.set_framerate(animations[animation_index]["framerate"]) + +################################################ +# MAIN LOOP — PIO handles mux; Python advances frames and polls button +################################################ + +while True: + player.tick() + + btn = button.value + now = time.monotonic() + if not btn and prev_button and (now - last_press_s) >= DEBOUNCE_S: + last_press_s = now + next_anim = True + prev_button = btn + + if next_anim: + next_anim = False + animation_index = (animation_index + 1) % len(animations) + player.load_frames(animations[animation_index]["frames"]) + player.set_framerate(animations[animation_index]["framerate"]) diff --git a/led-cube/code/lib/adafruit_pioasm.mpy b/led-cube/code/lib/adafruit_pioasm.mpy new file mode 100644 index 0000000..5d320ab Binary files /dev/null and b/led-cube/code/lib/adafruit_pioasm.mpy differ diff --git a/led-cube/led-cube-pcb/ibom.config.ini b/led-cube/led-cube-pcb/ibom.config.ini new file mode 100644 index 0000000..3223cf0 --- /dev/null +++ b/led-cube/led-cube-pcb/ibom.config.ini @@ -0,0 +1,31 @@ +[html_defaults] +dark_mode=0 +show_pads=1 +show_fabrication=0 +show_silkscreen=1 +redraw_on_drag=1 +highlight_pin1=none +board_rotation=0 +offset_back_rotation=0 +checkboxes=Sourced +bom_view=bom-only +layer_view=FB +compression=1 +open_browser=0 +[general] +bom_dest_dir=releases/lw-led-cube_1.0 +bom_name_format=pcb-bom +component_sort_order=C,R,L,D,U,Y,X,F,SW,A,~,HS,CNN,J,P,NT,MH +component_blacklist= +blacklist_virtual=1 +blacklist_empty_val=0 +include_tracks=0 +include_nets=0 +[fields] +show_fields=Value,Manufacturer,MPN,Description,Cost,Alternatives +group_fields=Value,Manufacturer,MPN,Description,Cost +normalize_field_case=1 +board_variant_field= +board_variant_whitelist= +board_variant_blacklist= +dnp_field= diff --git a/led-cube/led-cube-pcb/led-cube-pcb.kicad_pcb b/led-cube/led-cube-pcb/led-cube-pcb.kicad_pcb new file mode 100644 index 0000000..f71f317 --- /dev/null +++ b/led-cube/led-cube-pcb/led-cube-pcb.kicad_pcb @@ -0,0 +1,14420 @@ +(kicad_pcb + (version 20241229) + (generator "pcbnew") + (generator_version "9.0") + (general + (thickness 1.6) + (legacy_teardrops no) + ) + (paper "A4") + (layers + (0 "F.Cu" signal) + (2 "B.Cu" signal) + (9 "F.Adhes" user "F.Adhesive") + (11 "B.Adhes" user "B.Adhesive") + (13 "F.Paste" user) + (15 "B.Paste" user) + (5 "F.SilkS" user "F.Silkscreen") + (7 "B.SilkS" user "B.Silkscreen") + (1 "F.Mask" user) + (3 "B.Mask" user) + (17 "Dwgs.User" user "User.Drawings") + (19 "Cmts.User" user "User.Comments") + (21 "Eco1.User" user "User.Eco1") + (23 "Eco2.User" user "User.Eco2") + (25 "Edge.Cuts" user) + (27 "Margin" user) + (31 "F.CrtYd" user "F.Courtyard") + (29 "B.CrtYd" user "B.Courtyard") + (35 "F.Fab" user) + (33 "B.Fab" user) + (39 "User.1" user) + (41 "User.2" user) + (43 "User.3" user) + (45 "User.4" user) + ) + (setup + (pad_to_mask_clearance 0) + (allow_soldermask_bridges_in_footprints no) + (tenting front back) + (grid_origin 150 100) + (pcbplotparams + (layerselection 0x00000000_00000000_55555555_5755f5ff) + (plot_on_all_layers_selection 0x00000000_00000000_00000000_00000000) + (disableapertmacros no) + (usegerberextensions no) + (usegerberattributes yes) + (usegerberadvancedattributes yes) + (creategerberjobfile yes) + (dashed_line_dash_ratio 12.000000) + (dashed_line_gap_ratio 3.000000) + (svgprecision 4) + (plotframeref no) + (mode 1) + (useauxorigin no) + (hpglpennumber 1) + (hpglpenspeed 20) + (hpglpendiameter 15.000000) + (pdf_front_fp_property_popups yes) + (pdf_back_fp_property_popups yes) + (pdf_metadata yes) + (pdf_single_document no) + (dxfpolygonmode yes) + (dxfimperialunits yes) + (dxfusepcbnewfont yes) + (psnegative no) + (psa4output no) + (plot_black_and_white yes) + (sketchpadsonfab no) + (plotpadnumbers no) + (hidednponfab no) + (sketchdnponfab yes) + (crossoutdnponfab yes) + (subtractmaskfromsilk no) + (outputformat 1) + (mirror no) + (drillshape 0) + (scaleselection 1) + (outputdirectory "releases/lw-led-cube_1.1/lw-led-cube_1.1_Gerbers") + ) + ) + (net 0 "") + (net 1 "GND") + (net 2 "Net-(J1-+)") + (net 3 "+5V") + (net 4 "Net-(J2-C2)") + (net 5 "Net-(J2-C1)") + (net 6 "Net-(J2-A3)") + (net 7 "Net-(J2-A2)") + (net 8 "Net-(J2-C6)") + (net 9 "Net-(J2-C8)") + (net 10 "Net-(J2-A1)") + (net 11 "Net-(J2-C3)") + (net 12 "Net-(J2-C4)") + (net 13 "Net-(J2-C9)") + (net 14 "Net-(J2-C7)") + (net 15 "Net-(J2-C5)") + (net 16 "Net-(Q1-G)") + (net 17 "Net-(Q2-G)") + (net 18 "Net-(Q3-G)") + (net 19 "Net-(U3-OUT7)") + (net 20 "Net-(U3-OUT6)") + (net 21 "Net-(U3-OUT5)") + (net 22 "Net-(U3-OUT4)") + (net 23 "Net-(U3-OUT3)") + (net 24 "Net-(U3-OUT2)") + (net 25 "Net-(U3-OUT1)") + (net 26 "Net-(U4-OUT7)") + (net 27 "Net-(U4-OUT6)") + (net 28 "+3V3") + (net 29 "Net-(R13A-C)") + (net 30 "Net-(U1C-GPIO16)") + (net 31 "Net-(U1B-GPIO10)") + (net 32 "unconnected-(U1C-GPIO21-Pad27)") + (net 33 "Net-(U1A-GPIO4)") + (net 34 "unconnected-(U1C-GPIO19-Pad25)") + (net 35 "unconnected-(U1C-GPIO27_ADC1-Pad32)") + (net 36 "Net-(U1A-GPIO6)") + (net 37 "unconnected-(U1D-ADC_VREF-Pad35)") + (net 38 "unconnected-(U1D-RUN-Pad30)") + (net 39 "Net-(U1B-GPIO8)") + (net 40 "unconnected-(U1C-GPIO20-Pad26)") + (net 41 "unconnected-(U1D-VBUS-Pad40)") + (net 42 "Net-(U1A-GPIO7)") + (net 43 "Net-(U1B-GPIO11)") + (net 44 "Net-(U1A-GPIO5)") + (net 45 "unconnected-(U1C-GPIO18-Pad24)") + (net 46 "Net-(U1B-GPIO9)") + (net 47 "unconnected-(U1C-GPIO22-Pad29)") + (net 48 "unconnected-(U1C-GPIO17-Pad22)") + (net 49 "unconnected-(U1D-3V3_EN-Pad37)") + (net 50 "unconnected-(U1C-GPIO28_ADC2-Pad34)") + (net 51 "unconnected-(U3-COM-Pad9)") + (net 52 "unconnected-(U4-OUT5-Pad12)") + (net 53 "unconnected-(U4-IN5-Pad5)") + (net 54 "unconnected-(U4-OUT4-Pad13)") + (net 55 "unconnected-(U4-COM-Pad9)") + (net 56 "unconnected-(U4-IN4-Pad4)") + (net 57 "unconnected-(U1A-GPIO1-Pad2)") + (net 58 "unconnected-(U1A-GPIO2-Pad4)") + (net 59 "unconnected-(U1A-GPIO3-Pad5)") + (net 60 "Net-(U1B-GPIO14)") + (net 61 "Net-(U1B-GPIO13)") + (net 62 "Net-(U1B-GPIO12)") + (net 63 "Net-(U1B-GPIO15)") + (net 64 "unconnected-(U1A-GPIO0-Pad1)") + (net 65 "Net-(U2-VIN)") + (footprint "LiveWires:LW_Res" + (layer "F.Cu") + (uuid "01ec73c4-da31-4dc2-a2db-3ef825ed4a46") + (at 165 137.02 90) + (descr "Resistor, Axial_DIN0207 series, Axial, Horizontal, pin pitch=7.62mm, 0.25W = 1/4W, length*diameter=6.3*2.5mm^2, http://cdn-reichelt.de/documents/datenblatt/B400/1_4W%23YAG.pdf") + (tags "Resistor Axial_DIN0207 series Axial Horizontal pin pitch 7.62mm 0.25W = 1/4W length 6.3mm diameter 2.5mm") + (property "Reference" "R9" + (at 10.42 0 90) + (layer "F.SilkS") + (uuid "1365656b-1a78-417f-8040-a8f27d256133") + (effects + (font + (size 1.3 1.3) + (thickness 0.2) + ) + ) + ) + (property "Value" "100Ω" + (at 3.81 0 90) + (layer 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0000000..f4a9341 Binary files /dev/null and b/led-cube/led-cube-pcb/releases/lw-led-cube_1.0/lw-led-cube_1.0_Gerbers.zip differ diff --git a/led-cube/led-cube-pcb/releases/lw-led-cube_1.0/pcb-bom.html b/led-cube/led-cube-pcb/releases/lw-led-cube_1.0/pcb-bom.html new file mode 100644 index 0000000..e120d61 --- /dev/null +++ b/led-cube/led-cube-pcb/releases/lw-led-cube_1.0/pcb-bom.html @@ -0,0 +1,4709 @@ + + + +
+ + +| + Title + | ++ Revision + | +
| + Company + | ++ Date + | +
| + Title + | ++ Revision + | +
| + Company + | ++ Date + | +
+ Plug the LED cube in to the computer +
+
+ Download animations.json to the CIRCUITPY drive
+ that appears.
+
+ Eject the drive safely, then unplug and replug the cube to run the new animations. +
+ +